In the world of precision manufacturing, the ability to adapt and innovate is crucial. This case study explores how KEVOS support Unique Tooling Pty Ltd, a leader in precision manufacturing, to enhance their in-house capabilities and automate critical processes through cutting-edge engineering solutions. This collaboration not only highlighted our technical expertise but also underscored the importance of trust and partnership in driving innovation.
Challenge
Unique Tooling faced a pressing challenge: the need to rapidly reverse engineer complex tool parts for in-house production. To minimise downtime and reduce reliance on external suppliers, they required a solution that could deliver precision and speed in recreating these parts. Additionally, they sought to automate their manual pick and place operation for a blow moulding machine, adhering to stringent food-grade manufacturing standards.
Solution
KEVOS rose to the challenge by employing state-of-the-art 3D scanning technology. We meticulously captured every intricate detail of the existing parts, generating highly accurate CAD models and manufacturing drawings that enabled Unique Tooling to confidently produce the components in-house.
- Reverse Engineering
- Technology Utilised: 3D scanning for precision capture
- Process: Our engineers collaborated closely with Unique Tooling’s team, validating each model to ensure all specifications were met within tight deadlines.
- Outcome: The transition to in-house manufacturing facilitated reduced costs, improved production flexibility, and maintained high-quality standards.
- Automation of Pick and Place Process
- Goals: To develop a fully automated system for the blow moulding machine, tailored for food-grade applications.
- Approach: Our design team conducted a thorough analysis of operational challenges and regulatory requirements, leading to the development of a custom automation solution.
- Implementation: We integrated a robotic arm with the blow moulding machine, allowing precise product handling without human intervention.
- Result: Unique Tooling experienced an efficient process aligned with food-grade manufacturing standards, significantly boosting productivity and minimising manual errors.
Outcome
The impact of our collaboration with Unique Tooling was immediate and transformative. They now benefit from a streamlined and efficient production process that adheres to the highest quality standards for food-grade manufacturing. Additionally, the in-house capability to produce complex parts not only reduced costs but also empowered Unique Tooling with greater control over their production timeline.
Collaboration and Gratitude
This successful partnership would not have been possible without the unwavering trust and support from Unique Tooling’s leadership. Our deep gratitude goes to Graham Lee, General Manager, and Daniel Kohoutek, Production Supervisor, for their belief in our vision and expertise. Their insights and collaboration were instrumental in aligning our solutions with Unique Tooling’s specific needs. Their commitment to innovation inspired our team to push the boundaries of what was possible.
Conclusion
This case study exemplifies the remarkable outcomes that can be achieved through collaboration and shared goals between two innovative teams. At KEVOS, we take pride in contributing to Unique Tooling’s journey towards enhanced efficiency and innovation. We look forward to continuing our partnership and discovering new avenues for supporting their growth in the future.
Contact Us
For more information about our engineering solutions or to discuss how we can assist your business, please feel free to contact us.
