In today’s precision-driven manufacturing landscape, the RoboHelix helical coiling machine marks a significant advancement in coil production technology. This innovative machine is designed to produce high-quality helical coils with exceptional accuracy, serving critical applications in industries such as automotive and electronics.
Project Overview
The primary objective of the RoboHelix project was to engineer an advanced machine capable of coiling fine wires with tight tolerances. The key challenge was the creation of detailed manufacturing drawings that would enable suppliers to construct the machine to exact specifications. Our team played a crucial role in this phase, ensuring that every component was adequately detailed for accurate fabrication and assembly.
Design and Development Process
Utilising SolidWorks, Hayel and the design team developed 3D models based on the initial requirements. Through an iterative refinement process and collaboration with design engineers, the team optimised the machine’s components for both performance and manufacturability. Implementing parametric modelling techniques allowed for adaptable designs, facilitating seamless adjustments as necessary.
Manufacturing Drawings
The manufacturing drawings formed the backbone of the production phase. These drawings included:
- Multiple views (front, top, side, isometric) to clearly illustrate part geometry
- Precise dimensions with tolerances to ensure accuracy
- Material and surface finish specifications to guide suppliers
- Notes on manufacturing processes such as welding and machining
Adhering to ISO 128 standards was essential, ensuring clarity and consistency for global suppliers.
Challenge and Solution
A significant challenge encountered during the design process was accurately depicting the coiling mechanism’s complex curvature. Through meticulous calculations and prototype testing, along with collaborative efforts with engineers, the design was refined. This enabled the team to capture intricate details in the manufacturing drawings.
To ensure a smooth manufacturing process, proactive communication was maintained with suppliers. This included prompt clarifications and revisions, minimisingminimising potential delays and misunderstandings.
Quality Assurance
To uphold quality, every drawing underwent a rigorous review process that included:
- Self-checks by the drafter to identify initial errors
- Peer reviews for fresh perspectives
- Approval from a senior engineer to verify technical accuracy
This multi-step approach was crucial in guaranteeing high-quality, error-free drawings for suppliers.
Results and Conclusion
Thanks to the precision of our manufacturing drawings, the RoboHelix machine was successfully built and is now operational, producing helical coils that meet stringent quality standards. All drawings were delivered on time throughout the project, ensuring that the manufacturing process remained on track.
The expertise of our skilled mechanical designers and drafters in CAD software, manufacturing processes, and quality control was instrumental in the project’s success. The RoboHelix project underscores the critical importance of detailed manufacturing drawings in transforming innovative concepts into tangible realities. Our unwavering commitment to precision and quality facilitated the successful development of a machine that significantly advances helical coiling technology.
