Sleep apnea is a prevalent and serious sleep disorder affecting millions globally. Characterised by repeated interruptions in breathing during sleep, it can lead to critical health implications, including daytime fatigue, cardiovascular issues, and a diminished quality of life. Traditional treatments, such as Continuous Positive Airway Pressure (CPAP) machines, often pose challenges due to discomfort and cumbersome usage, resulting in low patient compliance.
The Innovation
In response to these issues, we partnered with OVENTUS to develop an innovative solution: a custom mouthpiece designed to fit each patient’s unique oral anatomy. This personalised approach aims to provide a comfortable, effective alternative for managing sleep apnea.
Objectives
- To create a mouthpiece that ensures a proper fit and maximum comfort.
- To enhance patient compliance with sleep apnea treatments.
- To leverage advanced technology for customised healthcare solutions.
The Design Process
The creation of the custom mouthpiece involved several key steps:
- Scanning: Patients visit local chemists to have their mouths scanned using state-of-the-art imaging technology. This process captures the precise dimensions and contours of their oral cavity.
- Data Transmission: The scanned data is securely transmitted to OVENTUS for processing.
- Design: As authorised designers, we receive the scan data and utilise specialised software developed by CSIRO to generate a 3D model of the mouthpiece tailored to each patient’s specifications.
- 3D Printing: Once the design is finalised, the mouthpiece is 3D printed at OVENTUS’s advanced manufacturing facility, ensuring high precision and quality.
Role of Authorised Designers
As authorised designers, our team played a pivotal role in the design phase:
- Analysed the scan data to comprehend each patient’s oral anatomy.
- Employed CSIRO’s software to create precise 3D models that ensure an optimal fit.
- Meticulously designed the mouthpieces to address the functional requirements for effective sleep apnea treatment.
- Collaborated closely with OVENTUS to refine designs and incorporate feedback.
Technology Utilised
The effectiveness of the project was rooted in cutting-edge technology:
- Scanning Technology: High-resolution scanners gathered detailed images of each patient’s mouth, facilitating customised design.
- Design Software: The CSIRO-developed software allowed for the creation of highly accurate 3D models, accommodating the unique characteristics of every patient’s mouth.
- 3D Printing: Advanced 3D printing techniques were employed to manufacture the mouthpieces, ensuring rapid production and exceptional accuracy.
Benefits
The custom mouthpiece presents multiple advantages over traditional therapy options:
- Personalised Fit: Each mouthpiece is made to fit the patient’s mouth, enhancing both comfort and treatment effectiveness.
- Non-Invasive Solution: Unlike CPAP machines, the mouthpiece offers a non-invasive alternative that is simple to use and maintain.
- Improved Patient Compliance: Enhanced comfort and ease of use encourage adherence to treatment plans.
- Accessibility: The scanning of patients can conveniently take place at local pharmacies, ensuring wider access to treatment.
Patient and Professional Feedback
The custom mouthpiece has already significantly impacted patients’ lives. One patient expressed, “I struggled with CPAP for years, but the custom mouthpiece has been a game-changer. It’s comfortable, and I finally get a good night’s sleep.”
Healthcare professionals have also endorsed the innovation. Dr. Smith, a sleep specialist, stated, “”The ability to provide a personalised solution has greatly improved patient outcomes. The mouthpiece is easy to use and highly effective.”
Conclusion
Through our collaboration with OVENTUS, we have contributed to a transformative solution for sleep apnea management. By harnessing advanced technology and our dedicated design expertise, we have effectively addressed a significant health challenge. This project serves as a testament to the potential of innovation and collaboration in enhancing patient outcomes in healthcare.








